Customizable Monel Wire Mesh Performs Well In Harsh Environments, Including Seawater Acidic And Alkaline Conditions

Monel wire mesh is made from Monel alloy, primarily composed of nickel and copper, known for its exceptional corrosion resistance and strength. It performs well in harsh environments, including seawater, acidic, and alkaline conditions. This mesh is widely used in marine, chemical, and aerospace industries due to its durability and resistance to pitting and stress corrosion cracking. Monel wire mesh is suitable for filtration, screening, and protective applications where both mechanical strength and corrosion resistance are critical. It also maintains good thermal and electrical conductivity. Available in various mesh sizes and weave patterns, Monel wire mesh is customizable for specific industrial requirements. Overall, it is a reliable choice for demanding environments needing long-lasting, corrosion-resistant mesh solutions.

Definition:

Mesh count

The number of hole spacing per 25.4mm length along the direction of the hole spacing

Mesh Size- w

Distance between adjacent longitude and latitude wire

Wire diameter- d

The diameter of the wire in the nickel net

Pitch-row p

Distance between centerline of two adjacent wire.

Weaving Type

The way in which the longitude and latitude are interwoven with each other, the nickle network is a square hole network, including plain weave and twill weave two ways

Technical data:

1 Technical requirements for weaved nickel mesh

1.1 Technical requirements for nickel wire

a. Chemical composition Nickel content >99.5%.

b. Diameter tolerance of nickel wire ±0.005mm

c. Nickel wire tensile strength >400Mpa, elongation >25%

1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492

1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.

1.4 The maximum deviation of the overall size of the nickel mesh is ±0.5%

1.5 The flatness of the nickel mesh is less than 5mm/2.5m

Dimensions and tolerance

Monel Wire Mesh Features

• Exceptional Corrosion Resistance — Performs well in marine and chemical environments, including saltwater and acidic solutions.
• High Strength and Toughness — Retains strength across a wide temperature range, even at sub-zero levels.
• Thermal Stability — Suitable for both high- and low-temperature applications.
• Non-Magnetic — Useful in electronics and sensitive instruments.
• Ductility and Workability — Can be easily fabricated, welded, or shaped into various configurations.
• Good Conductivity — Offers decent electrical and thermal conductivity, making it versatile.
• Long Service Life — Resists wear and mechanical damage in demanding environments.
• Available in Various Mesh Sizes — Flexible for different industrial and custom applications.

Monel Wire Mesh: Applications Overview

• Marine and Offshore — Ideal for seawater filtration, screens, and protective barriers thanks to its excellent saltwater corrosion resistance.
• Chemical Processing — Suitable for filtration and separation tasks in acidic and alkaline environments.
• Oil and Gas — Used in processing equipment, filters, and separators due to its strength and chemical stability.
• Aerospace and Defense — Employed in high-performance applications needing corrosion resistance and high strength.
• Electronics and Electrical — Utilized in EMI shielding and conductive mesh applications.
• Medical and Pharmaceutical — Beneficial in sterile filtration and chemical processing equipment.
• Heat Exchangers — Supports high-temperature operations in corrosive environments.
• Pollution Control — Used in exhaust systems and scrubbers.

Company Overview:

Jiangyin Chengxin Alloy Material Co., Ltd has more than 20 years of experience as the lead.ing alloy wire manufacturer in China. We offer a wide range of services from fine wire drawing toresistance wire manufacturing. Since the beginning, our specialty has been the quality and preci.sion of our products. We have the tightest tolerances and deliver within a few days to a fewweeks. As a result, we have become the leading alloy wire supplier in the industry.

Senphus Subsidiaries:

• Jiangyin Chengxin Alloy Material Co., Ltd.
• Jiangyin Senphus Electrical Materials Co., Ltd.
• Jiangsu Xiangcheng Supply Chain Management Co., Ltd.

Jiangyin Chengxin Alloy Material Co., Ltd.: With nearly 20 years of experience, Jiangyin Chengxin is a leading alloy wire manufacturer in China. We offer a wide range of services, from fine wire drawing to resistance wire manufacturing. Our specialty lies in the quality and precision of our products, achieving the tightest tolerances and delivering orders within days to weeks. As a result, we have established ourselves as the premier supplier of alloy wire in the industry.

Our product range includes:

• Copper-nickel alloys (CuNi1-CuNi44)
• Karma (Nikrothal L/Evanohm/Alloy 800)
• Manganin and Constantan
• Nickel-chromium alloys
• Thermocouple alloys (Type K, N, E, T, J)
• Thermocouple extension wire
• PTC thermistor resistance alloy
• Pure nickel wire and Monel alloy

These alloys are available in various forms, including wire, ribbon, stranded, and enamelled. Major applications include seat heating, underfloor heating, military projects, aerospace, household appliances, heating wire, mechanical and electrical plants, and temperature instruments. Our manufacturing processes are ISO 9001:2015 certified, and we specialize in fine and ultra-fine wire drawing, offering wire diameters from 0.025 mm (0.001") to 13 mm (0.51") in small batches, medium volumes, and mass production. We maintain a comprehensive quality inspection system, including in-house chemical analysis, chromatographic analysis, metallurgical analysis, pinhole tests, wire construction tests, and tension tests to ensure the highest quality standards.

Senphus Electrical Material Co., Ltd.: Founded in 2003, Senphus Electrical Material Co., Ltd. integrates research, manufacturing, and sales of electric heating alloys, heating cables, heating wires, and heating products. Leveraging over a decade of technical expertise in heating alloy wire, we have adopted advanced heating cable technology and machinery, successfully developing heating cables, temperature controllers, and temperature control systems suitable for building heating, pipe insulation, outdoor snow melting, wind power blade production, car seat heating, and healthcare applications.

The company is recognized as a high-tech enterprise in Jiangsu Province and a small giant enterprise in Jiangyin City, specializing in innovative technologies. We operate the "Wuxi Heating Cable Engineering Technology Research Center" and collaborate with experts from renowned domestic universities. Our portfolio includes 5 invention patents and over 30 utility model patents, showcasing our strong research and development capabilities.

With an annual output exceeding 1,000 tons of thermal alloy wire and an output value of approximately 105 million yuan, our products are well-received in markets such as the UK, Italy, Canada, Peru, and Spain. Our heating cables generate an annual output value of over 80 million yuan, with exports to Germany, Japan, the United States, Malaysia, Denmark, Brazil, and other countries.

The company has successfully passed multiple quality management system certifications, including IATF 16949, ISO 9001, ISO 14001 (Environmental Management System), and ISO 45001 (Occupational Health and Safety Management System). Our heating cables and related products have also obtained test reports from the Shanghai Cable Research Institute Test Center and received certifications such as UL (United States), VDE (Germany), CE (European Union), and RoHS.

Commitment to Quality: We adhere to the business commitment of "Reputation First, Quality First, Customer First" and uphold the quality policy of "Integrity-Based, Quality-Oriented, Excellent Service." We are dedicated to providing accurate products and professional services, and we look forward to collaborating sincerely with you to achieve mutual success.